Difference between revisions of "How to make a Docking Stick Knock-Off"
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! '''Item''' !! '''Qty.''' !! '''Cost''' !! '''Source''' | ! '''Item''' !! '''Qty.''' !! '''Cost''' !! '''Source''' | ||
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| − | | 5/32 dia. – 1/18”-1/4” aluminum rivets || 20 || 2.49 || Ace Hardware | + | | 5/32" dia. – 1/18”-1/4” aluminum rivets || 20 || 2.49 || Ace Hardware |
|- | |- | ||
| ¾” dia. PVC || 10 ft. || 1.73 || Home Depot | | ¾” dia. PVC || 10 ft. || 1.73 || Home Depot | ||
| Line 48: | Line 48: | ||
* 3/16" drill bit | * 3/16" drill bit | ||
* 1/4" tap | * 1/4" tap | ||
| + | |||
| + | ====Cutting Instructions==== | ||
| + | PVC | ||
| + | # Cut pipe to 16" lengths on chop saw. | ||
| + | Poly Pipe | ||
| + | # Insert dowel in Poly Pipe (dowel can be shortened for easier handling). | ||
| + | # Cut slot of approximate 90° arc in the length of pipe on table saw (see photos and Sketchup diagrams). | ||
| + | # Cut pipe to 5" segments at the chop saw, cutting ends at 45° angles sloping inward towards slot. | ||
| + | |||
| + | ====Drilling Instructions==== | ||
| + | PVC | ||
| + | # Drill 3/16" hole about 1” – 2” from end and tap for ¼” nylon bolt. Repeat for each PVC pipe. | ||
| + | Poly Pipe | ||
| + | # Drill 5/32” hole 1” from one end, at bottom of pipe (i.e., 180° away from slot). Repeat for each pipe. | ||
Revision as of 22:24, 10 October 2016
Contents
DIY Docking Stick
Intro
I watch every docking video I can find. We all know why. Good technique combined with lots of practice is, of course, the solution to each docking situation. But, there’s also the gizmos.
One gizmo that strikes me as simple and sensible is the Docking Stick. And, it looks oh so copy-able. After noodling around with a prototype for a couple of hours, I was able to make 4 Docking Stick knock-offs (hereinafter, “sticks”) in under 48 minutes and $10.00. My kind of project!
After a summer’s use, I can report that the sticks work great. Even the Admiral, always a cautious adaptor of my projects, allows that they work fine. We don’t use them for every docking. But, they’re great for getting a line onshore when the wind is blowing off the dock and for hooking a spring line when entering a transient slip without help. We keep one docking line permanently rigged with the stick in the cockpit locker and pull it out when needed.
The Original
For those who do not know what a Docking Stick is, here is the company's website. There you can link to their product videos showing the Docking Stick in action.
The Sticks
- Photos and Sketchup Diagrams
Making Sticks
A Materials List and Construction Instructions to make four sticks follow. Before starting, be sure to read through the Construction Tips and Notes, especially those about cutting the Poly Pipe. They concern SAFETY!
Materials
| Item | Qty. | Cost | Source |
|---|---|---|---|
| 5/32" dia. – 1/18”-1/4” aluminum rivets | 20 | 2.49 | Ace Hardware |
| ¾” dia. PVC | 10 ft. | 1.73 | Home Depot |
| 1” dia. Poly Pipe | 2 ft. | .67 | Home Depot |
| ¼” x 1” course nylon hex bolts w/nuts | 4 | .71 | Home Depot |
| 1” dia. Wooden dowel | 4 ft. | 3.98 | Home Depot |
| Total Cost | 9.58 |
Tools
- Chop saw
- Table saw
- Drill press with tubing jig
- 5/32" drill bit
- 3/16" drill bit
- 1/4" tap
Cutting Instructions
PVC
- Cut pipe to 16" lengths on chop saw.
Poly Pipe
- Insert dowel in Poly Pipe (dowel can be shortened for easier handling).
- Cut slot of approximate 90° arc in the length of pipe on table saw (see photos and Sketchup diagrams).
- Cut pipe to 5" segments at the chop saw, cutting ends at 45° angles sloping inward towards slot.
Drilling Instructions
PVC
- Drill 3/16" hole about 1” – 2” from end and tap for ¼” nylon bolt. Repeat for each PVC pipe.
Poly Pipe
- Drill 5/32” hole 1” from one end, at bottom of pipe (i.e., 180° away from slot). Repeat for each pipe.
