creating threads for instrument panel cover

[anon]

I really like the idea of creating a full size acrylic cover with cut-outs. If I am going to do it "properly", this is the way to go I think. I will make a template this weekend when I visit.
The old panel was split down the middle and none of the fixing screws have any bite.

[KWKloeber]

 I've done this two ways.,

A panel with cut outs for key, start, and preheat buttons.

And a cover  with cut outs w/ acrylic "door covers" that swing shut to cover the holes

The key is to ensure you have waterproof switches. Then they can be in the elements if you want or covered if you want. All the panels I do have weathertight alarms, key switch, pushbutton switches, and toggle switches.

kk

[Ron Hill]

Sophie : Note that I didn't say acrylic, I said poly carbonate (Lexan).

It is much stronger, flexable and will not crack.   

A thought

[KWKloeber]

Sophie : Note that I didn't say acrylic, I said poly carbonate (Lexan).

It is much stronger, flexable and will not crack.   

A thought

  In the interest of full disclosure, before  choosing Lexan versus acrylic for an application, check out its properties (vs acrylic) regarding surface scratching.  Which for some applications is more important than strength (unless you're going to sit on the panel cover.).  :-)

[Ken Juul]

not as technical as the rest of the fixes.  You need some round tooth picks, I'm sure you have some on board for your next happy hour or save some from happy hours hosted by others.  Insert the tooth pick in the hole, insert the screw and turn until tight.  Break off left over tooth pick.  Simple, fast, works.  No stress on the screw, why spend mini boat bucks?  Save the boat bucks for the projects that you really to spend money on.

[anaisdog]

where can i get the plexi to replace the splash guard?  mine is broken .

[Noah]

Catalina Direct has them for $28 (+/-) or probably get a scrap at a local plastics place for $5(+/-) and cut yourself.

[anaisdog]

i have never ordered from them. thanks!

[KWKloeber]

where can i get the plexi to replace the splash guard?  mine is broken .

Unless you have a place closer, the same company that made your windows.

If you can cut it yourself, cut offs of plexiglass panels can be found on both eBay and craigslist. I've purchased plastic of various thicknesses sizes and colors.

kk

[anaisdog]

gods no.  he works SLOWLY

[jmcdonald]

Got mine from lowes (or Home Depot, or any big box home store).
Use a very fine saw blade when cutting. Drill slowly.

[Noah]

Becki. The CD cover comes pre-drilled. But if drilling your own, first  file off the leading edge/cutting "hook"  of the drill bit. In effect, you want to burn through the plastic to avoid cracking it.

[Ron Hill]

All : You can go to any retailer that does Windows and if you have the size they will cut the plastic for you.

If you are a do-it-yourselfer use a band saw or a variable speed saber/jig saw.  Drill holes with a variable speed or slow drill.  Look for a Plastics/Wondows dealer and you can probably get a scrap piece for free.
Much cheaper than going to CD + shipping!! 

A few thoughts