Kerk,
You said you told the surveyor to pay particular attention to the hull because there were blisters that yourself had noticed. However , you make no mention of a moisture test of the hull by the surveyor, only by the yard that is super happy to dig into you wallet. I know some surveyors do not perform moisture test and I find that appalling.
-Did your surveyor perform a moisture test on the hull and deck and cabin top?
-Does you surveyor have credential and what are they.?
-Does he have E & O insurance?
-Was there a contract / agreement ?
-What kind of contract did you sign with him, some limit their liability to the amount of the cost of the survey which I don't think stick very well with the courts.
-Were you present at the time of the survey?
-Did you sign the contract / agreement before the survey?
As far as the hull being soaking wet
1) How long was the boat out of the water before they did a moisture test?
2) Was the entire hull wet ?
3) Sometimes , the copper content of the anti-fouling paint will make a meter jump through the roof or sometimes the paint will stay moist and do the same thing. On one such occasion, I decided to take a grinder and sand several spots to the gel-coat to take a second reading and got no moisture, zilch, zero , nada. The owner was so happy , He wanted to kiss me , told him to forget it .
As a professional Marine surveyor, member of SAMS and ABYC, graduated from Chapman School of Seamanship's Yacht and Small Vessel Surveyimg, I do a moisture hull and deck test on every boat I survey whether for insurance renewal or prepurchase. It only fair to the client but also a good way to protect my %&*.
As far as recommending only to repair the existing blisters, does the surveyor have any real blister / fiberglass repair experience ? Otherwise it would have been better to recommend a specialist in that particular field to do an in depth analysis of the situation and make the proper recommendation. If the hull had a previous blister repair job and there are still blisters appearing, chances are it is not going to get better and a full peeling / drying period will be necessary before applying an Inter Protect application over a well dried hull. The last thing you want is to seal any moisture behind an epoxy treatment.
Sounds like the PO did a cosmetic repair job and did not address the problem properly. Then again , I did have a serious blister problem 300 +on an ERICSON and did just that, popped the blisters, dried them for several weeks and repaired them. Never had another blisters. Lucky me.
Its only a matter of time most of the time. No, the boat will not sink but it will affect the value of the boat.
Hope this gives you a little light on the matter.
If you have any question, you may email me or post it on the forum
Paul Bousquet SA
Marine Surveyor SAMS, ABYC
Also
C34 Eliosso