Outhaul Internal Boom Sheaves and Rigging

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RaymondP

With the first season of sailing on my 86 C34 Mk I now ended, I had experienced a hard time adjusting the outhaul.  Taking the boom internals apart looks like the sheaves are crumbling, a real mess!  Can anyone tell me the size of the internal sheaves inside the boom and a source for replacement.  Very open to advice and suggestions on sheave materials as well as modifying the configuration. Currently it is set up to adjust at the mast end but would prefer to operate from the back of the boat as I am often short-handed.

I have the diagram of the current internal arrangements and also notice Catalina Direct sells a replacement "kit" that provides a greater mechanical advantage (10-1?), but does not include all the internal sheaves or a line that is long enough to run to the rear of the boat for easy adjustment from the cockpit. Was thinking I could purchase the individual components and design/modify as preferred, but not sure if it would be worth it.

Would welcome input on anyone's experience in this area as well as potential resources.  Thank you.
1986 Catalina 34 Mk 1 Tall Rig, M25 21hp engine.
Long time sailor and racer, first time sailboat owner with intent to cruise and explore the Great Lakes.

Ted Pounds

Garhauer Marine, https://www.garhauermarine.com/, can probably tell you you the size, and definitely provide a replacement at a reasonable price.  👍👍
Ted Pounds
"Molly Rose"
1987 #447

RaymondP

Thank you.  Sent them an email.  No other responses as yet.
1986 Catalina 34 Mk 1 Tall Rig, M25 21hp engine.
Long time sailor and racer, first time sailboat owner with intent to cruise and explore the Great Lakes.

Ted Pounds

Quote from: RaymondP on January 16, 2025, 10:37:26 AMThank you.  Sent them an email.  No other responses as yet.

Best bet is probably to give them a call.  I always dealt with them over the phone.  They're very helpful.  👍
Ted Pounds
"Molly Rose"
1987 #447

Ron Hill

Ray : Call Gauhauer @ (909) 985-7513 or 9993  Talk to Bill Felgenhauer or Quedo

A thought
Ron, Apache #788

Ed Shankle

Ron, Guido passed away a few years ago.
Ed Shankle
Tail Wind #866 1989 m25xp
Salem, MA

Ron Hill

Ray : Anyone at Garhauer will be VERY helpful!!

A thought
Ron, Apache #788