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Topics - Wurlitzer1614

#1
This topic has been covered many times over the years but in my opinion, technology, prices, knowledge, and parts availability changes frequently so it's worth a revisit.

Fast forward through a Michigan winter and here I am again trying to figure out an additional way to charge our 470Ah (4x GC2) lead acid house bank so we aren't tied to being plugged in at a marina every night.

Currently the original 51A alternator charges the dedicated group 27 engine battery only. The battery charger charges the house bank when on shore power. There is a combiner switch that will connect the engine battery and house bank but I've never attempted to use it. Last summer I installed much-needed fusing and purchased and installed an ACR but after reading multiple posts about frying original alternators charging the 4x golf cart banks like mine, I didn't make the final ACR connections.

We mostly day sail but we would like to take a two week trip go "up north" as we say in Michigan. It's usually difficult to get last-minute transient slip reservations to work around weather and lake conditions so having the ability to anchor for as much as three nights is a must.

Based on my extensive 72-hour energy budget spreadsheet, I estimate 120-150Ah use in a 24 hour period with the fridge mostly empty. With our family of five, the fridge will be completely full so there's a possibility my estimate could be low. (My estimate comes from watching trends on my cheap $20 voltmeter/watt counter and shunt combo from Amazon.) That puts us at 50% SOC sometime during the second night, assuming our batteries are actually relatively healthy. To get amps back in the bank, I see four options:

1. Utilize existing alternator but closely monitor SOC to stay above an unknown threshold that the alternator can handle.
2. Upgrade alternator to 90A or 105A with external smart regulator.
3. Add 2x 200W rigid solar panels on a frame above the bimini. I figure this is about the maximum I could reasonably add.
4. Bring our 3500W generator along. It's noisy, smelly and I don't know where we'd put it or the gasoline but we'd have battery charging, air conditioning, and the kids would have TV.

With options 1, 2, or 3, the big unknown for me is the math of the charging sequence for deep cycle batteries. This is especially true with the solar option where the available amps varies by time of day. I've read (a few times) the thread about battery acceptance but I'm still not clear on the math behind it. Google wasn't much help either. There's lots of information out there about discharging but not much on what's actually happening in the three charging states and what the ideals are.

Reference screenshots of the spreadsheet show two days based on leaving the dock in the morning on day 1 100% charged. One column shows estimated available amp hours without solar and one shows estimated available amp hours with solar and 80% charging efficiency.

Here's an excellent thread on alternators for this type of house bank: https://c34.org/bbs/index.php/topic,9773.0.html
#2
Main Message Board / ACR Wiring Revisited (again)
July 28, 2022, 09:49:01 AM
After reading through an incredible amount of information and wiring diagrams here, I was feeling fairly confident adding an ACR and fuses (we had neither). The one thing that has me stumped is the smaller red wire on the starter (+) post that feeds the cockpit engine panel. I haven't seen this one mentioned before. Should this wire get moved over to the alternator post so it is being fed from the house battery instead of the start battery? Thanks!
#3
Main Message Board / Garhauer 10% Off Sale
July 22, 2022, 09:32:29 AM
I saw this while I was browsing their website. I'm sure most of us have at least one piece of hardware that's overdue for replacement!
#4
While doing a quick engine test run last weekend before we launched for the season, I noticed a lot of water leaking between the shaft and carbon bushing. After pulling the impeller, I saw what looked to me like excessive play in the bushing. Needless to say, I ordered a new bushing and the obligatory gaskets and lip seals. When the package arrived yesterday, I was surprised that the "equivalent" lip seal parts I received didn't have a brass housing. Does anyone have experience with using Jabsco 92700-0060 as lip seals? I'm worried that, without a brass to brass press fit, the seals will work themselves loose. This was my parts source:

https://shop.toadmarinesupply.com/ships_store/?p=numberresults&pn=295627&storetype=mdd&x=4&y=7

Thanks!
#5
Main Message Board / Stubborn Waterline Stains
May 01, 2022, 01:27:06 PM
Does anyone have any magic solutions for very stubborn waterline stains? I tried Starbrite's gel hull cleaner today and it worked like a charm in areas where the gelcoat was in good shape. In most places though, the surface feels like 400 grit sandpaper and the staining will not dissipate at all, even with scrubbing. My newbie opinion is that the staining is in the gelcoat rather than on the gelcoat. I had a winter cover tie-down that actually buffed the stain out as it blew in the wind over the last few months so I'm hopeful this won't be too painful. I was going to try 3M's restorer and wax next but figured I'd save some frustration by asking this great group first. Thanks!
#6
As I started prepping for launch last week, I noticed that one of the two bolts attaching the mainsheet to the traveler had sheared off. As I was profusely thanking it for waiting until winter to fail, I noticed some, what I believe to be, a serious design flaw. The way the traveler car is assembled has the shear point of those two tiny 1/4" bolts quite a long way from the load of the mainsheet. I was able to extract the bolt and could reassemble the car as originally designed, but in my opinion it would be doomed to fail again. I'm considering replacing the two 1/4" bolts with four 5/16" bolts attaching a 7 gauge bracket with a beefy shackle on top.

Also upon disassembly, I noticed many of the bearings were completely crushed. I plan to replace them with new ones from McMaster ($9 for 100).

Has anyone dug this deep into their traveler car or is standard practice just to replace the entire thing?

Thanks!