1) Use the correct size hole saw & mandrel from either Starrett or Lennox.
2) Use a 1/2 drill that has some power! Drilling through fiberglass is tough work on a 3/8 drill.
3) To avoid chips tape the surface with blue tape then drill the center pilot hole.
4) When starting the hole start the hole saw in REVERSE and keep it in reverse until you get through the gelcoat layer!
#4 Is a little trick I learned from one of the workers at Hinckley Yachts! Starting in reverse will minimize any gelcoat chips and with the tape you'll be fine! This "reverse" trick works with any size hole saw and also works of fabric headliners etc..
Tip #5 Buy a standard size marine speaker like A 5 1/4 or 6 1/2. You will eventually need to replace them and want a standard size! Consult the manufacturer for the proper hole saw size as a 5 1/4 or 6 1/2 inch speaker does not use a 5 1/4 or 6 1/2 inch hole saw etc...
2) Use a 1/2 drill that has some power! Drilling through fiberglass is tough work on a 3/8 drill.
3) To avoid chips tape the surface with blue tape then drill the center pilot hole.
4) When starting the hole start the hole saw in REVERSE and keep it in reverse until you get through the gelcoat layer!
#4 Is a little trick I learned from one of the workers at Hinckley Yachts! Starting in reverse will minimize any gelcoat chips and with the tape you'll be fine! This "reverse" trick works with any size hole saw and also works of fabric headliners etc..
Tip #5 Buy a standard size marine speaker like A 5 1/4 or 6 1/2. You will eventually need to replace them and want a standard size! Consult the manufacturer for the proper hole saw size as a 5 1/4 or 6 1/2 inch speaker does not use a 5 1/4 or 6 1/2 inch hole saw etc...